Polyester Filter Bags Solutions for Dust Collection Systems

  • Custom Manufacturing
  • Flexible Supply Chain
  • Full-Process Quality Control

Polyester needle felt filter bags are made of needle punched many times and properly rolled. The short fibers are laid into a fiber web, and then the fiber web is reinforced into a cloth by needles with barbs, and the fiber web is repeatedly punctured to reinforce the fibers to form a needle-punched non-woven fabric. Non-woven fabrics have no distinction between warp and weft, the fibers are messy, and there is little difference in radial and weft properties. 

Polyester filter bags are most common materials in the filter bag family. Polyester is a low-cost, widely available standard fiber used across manyindustries for industrial air filtration. It offers excellent tensile strengthand oxidation resistance with good mechanical stability.

Polyester Filter Bags

Features of Polyester Filter Bags

Thermal Stability

Polyester fibers can operate effectively in temperatures up to approximately 130°C(266℉) .

High Tensile Strength

Polyester fibers are strong and resistant to tearing and abrasion, which extends the lifespan of the filter bags.

Optional Finishings

Can be treated with Water & Oil Repellent, PTFE Membrane, or Anti-static grids to fit sticky or hazardous dust.

High Filtration Efficiency:

Polyester filter bags can efficiently capture fine dust, particles, and contaminants due to their dense fiber structure.

Technical specifications of polyester filter bags

ItemSpecification
Fiber Composition100% Polyester (PET)
Scrim TypePolyester woven base fabric
Weight450–550 g/m² (customizable)
Thickness1.6–2.2 mm
Air Permeability80–150 L/m²/s
Continuous Temperature130°C
Peak Temperature150°C (short-term)
Tensile Strength (Warp)≥ 1000 N/5cm
Tensile Strength (Weft)≥ 1200 N/5cm
Finish TreatmentSinged, Calendered, PTFE Membrane, Water & Oil Repellent, Anti-static
Acid ResistanceGood
Alkali ResistanceModerate
Oxidation ResistanceGood
Hydrolysis ResistanceLimited

*Note: Polyester is ideal for dry-condition dust collectors, but sensitive to moisture/steam at high temperatures.

PE155

PTFE Membrane Laminated Polyester Filter Bag

PEF155

Polyester Microfiber Filter Bag

PEF953

Low-Resistance Abrasion-Resistant Polyester Filter Bag

Common Classifications of Polyester Filter Bags

Polyester (PET) filter bags are the most widely used dust collector bags in industrial filtration. To adapt to different working conditions, they are classified into several functional types:

Standard Polyester Filter Bag

polyester filter bag

Features: Excellent tensile strength, high abrasion resistance, and highly cost-effective.

Application: Best for general, dry, and non-corrosive dust collection under normal temperatures (up to 130°C).

Anti-static Polyester Filter Bag

Anti-Static Filter Bags

Features: Blended with conductive fibers (such as stainless steel fibers or conductive yarns) to safely discharge electrostatic buildup.

Application: Essential for combustible or explosive dusts, such as coal dust, flour, and chemical powders.

PTFE Membrane Polyester Filter Bag

polyester filter bag

Features: Laminated with a micro-porous PTFE membrane for surface filtration, achieving near-zero emissions and easy dust cake release.

Application: Perfect for ultra-fine dust (PM2.5) control and sticky dust that is hard to clean.

Water & Oil Repellent Polyester Filter Cloth

Water& Oil Repellent Filter Bags

Features: Treated with fluorocarbon resins to resist moisture and oil, preventing the filter bag from clogging (blinding).

Application: Highly recommended for high-humidity, mist-heavy. (e.g., cement plants, steel mills).

Shapes and Types

Polyester filter bags can be made into different shapes, which can be mainly divided into the following three types:

1.Round type.

2.Flat type.

3. Star/pleated type.

Round and Flat Polyester Filter Bags

Proven in Diverse Industries

In dry conditions without acidic gases, polyester filter bags deliver stable performance, helping you reduce energy consumption, extend equipment lifespan, and easily meet environmental requirements.

Asphalt Plant

Helps in capturing dust and particulates emitted from kilns and dryers.

Chemical

Used to filter liquids in chemical manufacturing processes, ensuring product purity and protecting equipment.

Cement Plant

Withstands highly abrasive raw meal, clinker, and discharge dust in kiln systems and asphalt mixing plants.

waste-incineration
Power Plant

Filters high-volume fly ash from industrial coal-fired boilers, waste incinerators, and biomass power plants.

Non-Ferrous Metals

Filters out welding fumes and metal particles as well as metal dust generated during grinding and polishing operations.

Our Manufacturing Strength

Aokai Environtec is a leading manufacturer of baghouse filter cloth, filter bags, and baghouse accessories. Founded in 2004 and headquartered in China, our products are used in a variety of applications and industries, including asphalt mixing plants, cement plants, mining operations, power generation plants, metallurgy industry, renewable energy industry, waste incineration plants, and other industrial facilities. Our mission is to make the world a cleaner and better place by protecting people, the planet, and production from the harmful effects of industrial processes.

Years of Experience
㎡ – Modern Production Base
Customers Worldwide
Exporting Country

4,000,000 ㎡

Annual Filter Media Production

  • Automatic Production Lines
  • Oil & Water Repellency Treatment
  • Heating Setting
  • Singeing
  • Calendering
  • Lamination

3,000,000 pcs

Annual Filter Bag Production

  • Automatic Multi-Task Production Lines
  • Precision Sewing
  • Heat Sealing
  • Pinhole Sealing
  • Seam Lamination

2,000,000 m

Annual Cage Production

  • Filter Cages of All Shapes & Sizes
  • Cage Treatments
  • Silicone Coating
  • Galvanizing
  • Passivation (stainless steel)

1,000,000 ㎡

Smart Warehousing

Our Manufacturing Process

From Fiber to Filter: Full Control of Quality

We adopt high-performance fibers from world-renowned brands and conduct rigorous 13-item laboratory testing, including fiber composition, breaking strength, thermal shrinkage, and more.

Raw Material Selection

Raw fibers are precisely weighed and scattered by automatic equipment, then thoroughly opened and cross-blended in high-speed multi-chamber air mixing system. Fiber uniformity reaches over 98%, providing a stable foundation for high-quality needle felt production.

Mixing and Pretreatment

Equipped with German Autefa intelligent production lines, high-frequency high-speed needle punching machines, and imported Groz-Beckert needles, we achieve a high-speed web output of 100m/min through an 8-stage precision carding process.

Intelligent Spinning & Web Formation

Adopt multi-zone needle punching technology, combined with imported card clothing double cylinders. Precisely control punching depth and density to form a three-dimensional filtration structure.

Precision Needle Punching Molding

Stabilizes the fabric dimensions after processing, ensuring consistent fit, shrink resistance, and compatibility with bag cages.

Heat Setting

Singeing removes surface fuzz and loose fibers, preventing dust re-entrainment and improving cleaning efficiency. It creates a smooth surface ideal for pulse-jet cleaning systems.

Singeing Treatment

A PTFE or ePTFE microporous membrane is laminated onto the fabric surface to achieve ultra-fine filtration. It enables ≤5mg/m³ emission levels, reduces pressure drop, and significantly extends bag life.

Membrane Lamination

Chemical finishing forms a molecular film, repelling water/oil, retaining texture/breathability, wash & stain resistant.

water/oil repellency

Quality Control

Raw material quality control

The raw materials of Aokai have undergone tests for 13 indicators in the laboratory, including fiber composition, air permeability, breaking strength and elongation at break, thermal shrinkage, moisture regain, oil content, and fiber melting point, with all test standards surpassing the relevant criteria.

Production process quality control

The factory has obtained ISO9001 and ISO14001 certifications. It operates in accordance with the 7S management standards, strictly controls product quality in line with international high-end product testing standards, retains inspection records for more than 3 years and electronic records permanently, ensuring the traceability of each batch of products.

Raw Material Inspection

Laboratory data analysis

Preliminary testing of filter cloth

Semi-finished product inspection

Finished product inspection

HELP & SUPPORT

Polyester Filter Bags FAQ

Polyester filter bags are widely used in industrial baghouse dust collectors for dry dust collection. They are suitable for applications such as cement, mining, steel, wood processing, food processing, chemicals, and general industrial dust control.

Standard polyester filter bags are generally suitable for continuous operating temperatures up to 130°C. Short-term temperature peaks may reach around 150°C, depending on the filter media construction and operating conditions.

Standard polyester filter bags are not recommended for long-term high-temperature and high-humidity conditions. Moisture, condensation, or hydrolysis may reduce filter bag life. Water and oil repellent treatment can improve resistance to moisture and sticky dust.

Yes. Polyester filter bags can be customized with PTFE membrane lamination, water and oil repellent treatment, anti-static treatment, singeing, calendering, or PTFE impregnation according to the dust characteristics and emission requirements.

Yes. Polyester filter bags can be customized in diameter, length, top design, bottom design, snap band, cuff, reinforcement ring, sewing thread, and surface treatment. Samples or drawings can help ensure accurate production.

To recommend a suitable polyester filter bag, we usually need the operating temperature, dust type, moisture level, dust concentration, cleaning method, bag size, quantity, and any existing sample or drawing..

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