Custom Dust Collector Filter Bags for Industrial Baghouses

Aokai manufactures replacement and custom filter bags for pulse-jet, reverse-air and shaker dust collectors.

Dust collector filter bags are essential filtration components in industrial dust collection systems. They capture particulate matter from dust-laden air streams through mechanisms such as interception, inertial impaction, and diffusion, making them ideal for high-dust environments.

Aokai ENVIRONTEC offers customized filter bag solutions tailored to specific dust characteristics (particle size, humidity, temperature, and corrosiveness), as well as equipment type and cleaning method, ensuring reliable and long-term stable performance.

dust collector filter bags

Materials of Dust Filter Bags

We provide full-spectrum industrial dust collection solutions categorized by operational thermal demands and fabric structures. From Ambient & Mid-Temp Filter Bags (up to 160°C) for cost-efficient reliability to High-Temp Filter Bags (160°C+) engineered for extreme thermal endurance. Available in both Needle Felt and Woven Fabric constructions, featuring 12 core premium materials and 100% bespoke customization to match your specific baghouse operating conditions.

Aramid Fiber Filter Bags

Nomex(Aramid) Filter Bags

Temperature:
Continuous:204°C (399°F)
Peak Max:240°C (464°F)
Best For:

Cement kilns, hot mix asphalt manufacturing, metallurgical dust collector, and chemical production furnaces.

PTFE Filter Bag

PTFE Filter Bag

Temperature:
Continuous:240°C (464°F)
Peak Max:260°C (500F)
Best For:

Chemical incineration plants, waste-to-energy facilities, coal power generation, and highly volatile acid gas flues.

Polyphenylene sulfide PPS Filter Bags

PPS Filter Bag

Temperature:
Continuous:160°C (320°F)
Peak Max:190°C (374F)
Best For:

Coal-fired industrial power plant flues, high-moisture biomass boilers, and dry waste flue gas purification.

P84 filter bags

P84 (Polyimide) Filter Bag

Temperature:
Continuous:240°C (464°F)
Peak Max:260°C (500F)
Best For:

Waste incinerators, cement production kilns, smelting blast furnaces, and asphalt batching exhaust systems.

FMS Filter Bag

FMS Filter Bag

Temperature:
Continuous:240°C (464°F)
Peak Max:260°C (500F)
Best For:

Iron & steel smelting blast furnaces, calcium carbide furnaces, rotary cement kilns, and silicon power structures.

GlassFiber Filter Bag

Temperature:
Continuous:260°C (500°F)
Peak Max:280°C (536°F)
Best For:

High-temperature dry flue gas systems, cement production pre-heaters, and non-ferrous metal smelting baghouses.

Polyester Filter Bag

Polyester Filter Bags

Temperature:
Continuous:130°C (266°F)
Peak Max:150°C (302°F)
Best For:

Cement grinding, packing plants, woodworking, food processing, mineral handling, and other dry dust collection systems operating below the media temperature limit.

acrylic filter bags

Acrylic Dust Collection Filter Bag

Temperature:
Continuous:130°C (266°F)
Peak Max:150°C (302°F)
Best For:

Chemical plants, waste incineration, asphalt plants, and dust collection systems with moisture or mild acidic conditions.

Anti-Static Filter Bags

Water & Oil Repellent Filter Bag

Temperature:
Continuous:Based on Fabric
Peak Max:Based on Fabric
Best For:

Dust collection in industries exposed to oily smoke, moisture, or sticky dust particles, including woodworking, chemical processing, and food production.

Polyester needle felt filter bags

Antistatic Filter Bag

Temperature:
Continuous:Based on Fabric
Peak Max:Based on Fabric
Best For:

Coal grinding, aluminum powder, flour milling, chemical processing, mining, and explosive dust collection systems.

HPE250(Aramid filter bag)

Custom Filter Bags

Custom filter bags are designed according to your operating conditions, baghouse structure, dust characteristics, temperature, chemical environment, and filtration requirements. Aokai provides tailored solutions in material selection, size, shape, surface treatment, sewing method, and installation accessories to help improve filtration efficiency, extend service life, and reduce maintenance costs.
节净达

CareClean® Low Resistance Filter Bags

◎ Lower Emission(<5mg/Nm³)
◎ Higher Airflow Rate
◎ Lower Energy Cost

Dust Collector Filter Bag Material Comparison

Fibre typesProduct codeWeight (g/m2)Continuous TemperaturePeak TemperatureRemark
PolyesterPE450-600130°C150°CGood resistance to oxidation,while limited resistance toacids and alkalis. Service lifewill be affected by hydrolysisat high temperature.
PolyacrylonitrilePAC500-550130°C150°CGood resistance to hydrolysis.
Polyphenylene SulfidePPS500-650160°C190°CModerate resistance to oxida-tion, but excellent resistance toacids, alkali's and hydrolysis.
m-AramideNomex/Conex400-600204°C240°CService life will be affectedby hydrolysis at high tem-perature.
PolyimidePI/P84750-800240°C260°CExcellent resistance to highpeak temperature.
Polytetrafluoro ethylenePTFE500-550240°C260°CExcellent resistance to allchemical influences.
FiberglassGL750-900260°C280°CExcellent resistance to oxida-tion. Sensitive to mechanicalstress.

Custom Design

We provide custom filtration solutions to meet customers’unique and challenging requirements.

Filter Media Selection :Temperature, Tensile Strength, Corrosion Resistance

Construction & Weave: Media Construction, Needlefelting, Hydro-Entanglement, Woven

Post Treatment: Heat Setting /Singeing /Glazing /Dipping /PTFE Membrane/Water and Oil Proof /Anti-static/Low Adhesion

Filter Bag Specs.:Bag Shape & Size, Cuff Design, Snap Band, Reinforcement Layer

Sewing Technologies:Special welding/membrane lamination/ functional joining technologies

Assess seam strength, elongation, and shrinkage after heat exposure.

FilTEq FEMA 1-AT Dust Filtration Efficiency Testing System (Germany)
FilTEq FEMA 1-AT Dust Filtration Efficiency Testing System (Germany)

Simulate real industrial dust to measure retention rate under load.

Filter Bags for All Baghouse Styles

Aokai manufactures filter bags of any baghouse styles, configurations, and sizes.

pulse jet baghouse
Baghouse Style

Pulse Jet Filter Bags

Aokai manufactures pulse-jet filter bags. With supporting cages, these bags allow airflow from the exterior of the bag and exiting through the interior. Top constructions consist of a snap band, flange top, ring top, soft cuffs, or raw edge. Bottom removal bags are constructed with a raw top or soft cuff. Top and bottom removal filter bags have disc bottoms. A wear strip is sometimes attached to the bottom portion of the filter bag to prevent any premature wear from bag-to-bag and bag-to-cage abrasion.

reverse air baghouse
Baghouse Style

Reverse Air Filter Bags

Aokai manufactures a wide variety of reverse-air bags. Typical top designs are strap top, loop top, cord top cuff, compression band with steel caps, or grommet top bags. Bottoms include raw edge, cuffed, compression band, or beaded cuff. Anti-collapse rings of mild steel, stainless steel, and other alloys are placed along the bag at the proper points for maximum cleaning efficiency.

shaker baghouse
Baghouse Style

Shaker Filter Bags

Aokai provides a wide variety of filter bags for use in shaker-type collectors. We manufacture filter bags from woven and shaker felt. We offer various types of top attachments to work with the shaker mechanism you have, whether it is a loop, hanger, strap, grommet, or your custom design. Our bottom attachments can be made with snap bands, corded cuffs, or reinforced cuffs for extra wear protection.

Filter Bags by Industry Application

 The application scenarios of dust collector filter bags are essentially determined by three factors: dust characteristics (concentration, particle size, composition), working conditions (temperature, humidity, corrosiveness), and industry standards.

Steel & Metallurgy

Cement & Building Materials

Power Generation

Waste Incineration

Chemical & Mining

Asphalt Mixing Plants

Are You Facing These Filtration Challenges?

Premature Aging

Short filter bag life

Likely Causes:

Poor chemical compatibility, temperature peaks, and high mechanical abrasion.

Aokai Engineering Solution:

Custom premium blends (PTFE, P84, Fiberglass) and triple stitching, achieving up to mechanical lifespan gains.

Differential Pressure

High pressure drop

Likely Causes:

Dust-blinding, moisture binding, or poor air-to-cloth ratios.

Aokai Engineering Solution:

Advanced ePTFE membrane lamination. Restricts dust to surface layer.

Mechanical Failure

Bag rupture & wear

Likely Causes:

Pulse jet friction, cage rubbing, weak bottom seams or poor wire tolerances.

Aokai Engineering Solution:

Precision double-reinforced bottoms, strict seam stress-testing, and perfectly calibrated matching metal wire cages.

Environmental Alert

Emission exceeds limit

Likely Causes:

Fine dust bleeding through pores, weak cuff sealing on plate, or material decay.

Aokai Engineering Solution:

Specialized density microfiber matrix paired with leakproof steel snap bands, ensuring strict compliance of < 5 mg/Nm³.

Chemical Attack

Hydrolysis damage

Likely Causes:

High humidity at high temperatures triggering chemical breakdown of polymer chains.

Aokai Engineering Solution:

100% PPS, Acrylic or pure PTFE fiber application. Exceptional resistance to moisture, acid attacks and hydrolysis.

Explosion Hazard

Static electricity risk

Likely Causes:

Friction generation from combustible chemical dust or high-speed particle friction.

Aokai Engineering Solution:

Integrating epitropic or heavy-duty stainless wire grids. Lowers resistance securely adhering to static-control design reference.

a filter bag needs to be cleaned
filter bag failure analysis
filter bag failure analysis
filter bag failure analysis

Testing & Quality Control

From certified laboratory performance to rigorous process tracking, we ensure every filter bag you receive is reliable, fully verifiable, and 100% traceable.

DSC 1262

01

Performance Tested

Raw materials are tested in our laboratory for 13 key performance indicators, such as fiber composition, air permeability, tensile strength, elongation at break, thermal shrinkage, moisture content, oil content, and fiber melting point.

Equipment Verification>

Filter Bag Design

02

Process Guaranteed

More than 10 production inspection procedures, including automated high-precision laser cutting, ultrasonic welding, and standardized process control, ensure consistent manufacturing stability and product quality.

Process Stability>
ISO9001

03

Management Controlled

We are certified with a full set of international management system certifications, including ISO 9001, ISO 14001, and ISO 45001, ensuring strict quality control, eco-friendly production, safe manufacturing, and reliable performance for all our products.

ISO Certified Control>

Filter Bag Packaging

04

Traceable & Verifiable

Quality records are kept for over 3 years, with electronic records retained permanently to ensure full batch traceability.

Delivering Certainty√

Why Partner with Aokai?

As a professional industrial filter bag manufacturer in China,Aokai  provides customized dust collector filter bags for global industrial customers, relying on high-quality filter material selection, advanced production processes, and professional filter bag manufacturing equipment. Helping companies achieve efficient purification, compliant emissions, and improved production quality.

Our flexible supply chain management facilitates fast response-time to meet customer requirements and market changes.

01

Raw Material

Supplier Diversification, Material Sustitutability

02

Inventory

Dynamic Forecasting, Key Material Stockpiling

03

Collaboration

Collaborative Demand Forecasting, Custom Solutions

04

Manufacturing

Quick Line Changeover & Production Switching Multi-Skilled Workforce,

05

Warehousing

Efficient Space Utilization, Rapid Turnover

06

Shipping & Delivery

Alternative Transportation Solutions, Quick Turnaround Order

Serving 10,000+ clients worldwide,Exported to more than 40 countries and regions worldwide.

We actively participates in the global supply chain service market, and we are committed to providing customers with high-quality products and services to promote local economic development.

OEM Market

Maintenance Market

wechat 2025 09 03 151622 085 副本
Filter Bag Manufacturing

From Sample Analysis to Engineered Filter Solutions

Our Services

Step 1

Sample Analysis & Application Review

  • Analyze fabric structure and material composition
  • Review wear patterns, clogging or failure reasons
  • Evaluate dust characteristics and operating conditions

Step 2

R&D & Material Engineering

  • Needle felt material selection and optimization
  • Fiber blend, weight and permeability design
  • Surface treatments (PTFE membrane, singeing, glazing)

Step 3

Filter Bag & Cage Design

  • Accurate size and construction
  • Cage wire layout and surface finishing
  • Compatible with pulse jet and cleaning systems

Step 4

Fast & Transparent Quotation

  • Material specification

  • Unit price & MOQ

  • Lead time and delivery terms

Step 5

Sampling & Confirmation

  • Custom samples for testing
  • Performance confirmation before mass production
  • Adjustments based on test feedback

Step 6

Manufacturing, QC & Delivery

  • All products are manufactured under strict quality control and shipped with export-ready packaging.
    Ongoing technical support is available after delivery.

HELP & SUPPORT

Technical FAQ

The choice depends on temperature, chemical exposure, particle type, and filtration efficiency requirements. Our technical team can help select the most suitable material and design to ensure optimal performance and long service life.

Aokai performs strict quality checks on raw materials, testing fiber composition, strength, air permeability, and other key indicators.
During production, every batch follows ISO9001 and ISO14001 standards with on-site 7S management.
Inspection records are kept for over 3 years to ensure full traceability and consistent product quality.

Yes. We offer customized filter bags tailored to your dust collector specifications, including diameter, length, cuff type, and coating options.

We could offer the sample for free charge but do not pay the cost of freight.

Our standard delivery time is usually 7–15 days, depending on the order quantity and customization requirements. Sample orders can be shipped within 24 hours. For urgent projects, we can also coordinate priority production to shorten the lead time.

We provide technical support, installation guidance, and troubleshooting assistance. Our team can advise on maintenance schedules, replacement intervals, and system optimization.

Contact Us




    *All information will be kept confidential.