Non Woven Filter Cloth for Industrial Dust Collection

Aokai manufactures non woven filter cloth for industrial baghouses and dust collection systems. Our range includes polyester, acrylic, aramid, PPS, P84, PTFE, fiberglass and blended needle felt.

  • Available as filter media rolls or finished bags
  • Materials for standard, corrosive and high-temperature conditions
  • Custom weight, thickness, air permeability and surface finish

What Is Non Woven Filter Cloth?

Non woven filter cloth is made from fibers that are mechanically entangled rather than woven into a regular warp-and-weft pattern. In industrial dust collection, the most widely used construction is needle-punched felt.

A typical needle felt contains a supporting scrim between two layers of fiber. Thousands of barbed needles repeatedly pass through the fiber web, pulling the fibers together and locking them around the scrim. The result is a stable, three-dimensional filtration structure with controlled weight, strength and air permeability.

This structure gives the dust more than one path to follow. Particles may be captured within the fiber layer, retained by the dust cake or collected on a membrane surface. 

Non Woven Filter Cloth

Nonwoven Filter Cloth Materials

Aramid Non Woven Filter Cloth

Aramid needle felt is designed for higher-temperature dust collection. It is commonly used in asphalt mixing plants, cement processes, metal production and other systems where polyester cannot tolerate the operating temperature.

100% Pure PTFE Needle Felt

PTFE(Teflon) Non Woven Filter Cloth

PTFE needle felt is selected for severe chemical exposure and high operating temperatures. The fiber resists most acids and alkalis and does not absorb moisture in the same way as many conventional materials.

PPS Baghouse Filter Media

PPS Non Woven Filter Cloth

PPS is widely used where heat, moisture and acidic gas occur together. It performs well in coal-fired boilers, power generation and selected chemical processes because it resists hydrolysis and many acids and alkalis.

P84 Needle Felt

Polimid (P84)Non Woven Filter Cloth

P84 is a polyimide filter material recognized for its irregular, multilobal fiber shape. This creates a large fiber surface area and supports effective fine-dust capture without relying entirely on a heavy dust cake.

Acrylic non-woven filter cloth

Akrilik İğne Keçe Non Woven Filter Cloth

Acrylic needle felt is often considered when the gas is too wet or mildly acidic for conventional polyester but does not require a high-temperature material.

Polyester Non Woven Filter Cloth

Polyester Non Woven Filter Cloth

Polyester is the standard choice for many dry dust collection systems operating at moderate temperatures. It offers useful mechanical strength, stable dimensions and good resistance to normal baghouse cleaning cycles without pushing material cost unnecessarily high.

Typical Technical Specifications

MalzemeÇalışma SıcaklığıAnlık SıcaklıkAşınma DirenciHidroliz DirenciAsit DirenciAlkali DirenciOksidasyon Direnci
Akrilik İğne Keçe130℃150℃OrtaİyiİyiOrtaİyi
Polyester İğne Keçe130℃150℃MükemmelZayıfOrtaAdilİyi
PPS İğneli Keçe160℃190℃İyiMükemmelMükemmelMükemmelAdil
Aramid İğne Keçe204℃240℃İyiOrtaOrtaİyiOrta
P84 İğne Keçe240℃260℃İyiOrtaOrtaOrtaİyi
PTFE İğne Keçe240℃260℃İyiMükemmelMükemmelMükemmelMükemmel
Camelyaf İğne Keçe240℃260℃AdilİyiOrtaAdilİyi
Dokuma Fiberglas Filtre Kumaşı240℃260℃İyiİyiİyiİyiİyi

Nonwoven Filter Cloth vs. Woven Filter Cloth

Selection FactorNonwoven Needle FeltWoven Filter Cloth
ConstructionFibers mechanically entangled around a supporting scrimWarp and weft yarns interlaced in a defined weave
Filtration structureThree-dimensional fiber networkMore regular yarn and pore structure
Fine-dust captureWell suited to fine industrial dustDepends strongly on weave, finish and dust cake
Permeability controlAdjusted through fiber, weight, needling and finishingAdjusted through yarn type and weave
Mechanical behaviorGood balance of strength and flexibilityHigh dimensional stability in suitable constructions
Common cleaning systemsWidely used in pulse-jet baghousesOften used in shaker and reverse-air systems
Typical materialsPolyester, acrylic, aramid, PPS, P84 and PTFEFiberglass and other woven yarn materials
Non Woven Filter Cloth
Nonwoven Filter Cloth
Woven Filter Cloth
Woven Filter Cloth

Applications of Non Woven Filter Fabric

Asfalt Karıştırma Tesisleri

Aramid needle felt is commonly used because it tolerates the elevated temperatures found in asphalt production. Moisture, fuel quality and abnormal temperature peaks must still be reviewed before the material is finalized.

Steel and Metal Processing

Applications range from ambient-temperature workshop dust to high-temperature furnace gas. Dust abrasiveness, sparks and metal oxides can be as important as temperature when selecting the filter fabric and surface finish.

Atık Yakma

Waste incineration involves high temperature and complex gas chemistry. PTFE, P84, fiberglass and blended filter media may be used, often with a PTFE membrane where low emissions and effective dust release are required.

Battery Material and Carbon Black Processing

Very fine powder, high dust concentration and static risk require careful control of permeability, filtration velocity and conductivity. Anti-static needle felt or membrane-laminated media may be appropriate after the operating conditions are reviewed.

Coal-Fired and Biomass Boilers

Boiler gas may contain moisture, acidic compounds and fine ash. PPS, PTFE and blended media are commonly considered, depending on oxygen content, temperature and fuel composition.

How Needle Punched Filter Fabric Is Made

From Fiber to Filter: Full Control of Quality

Dünyaca ünlü markaların yüksek performanslı elyaflarını benimsiyor ve elyaf bileşimi, kopma mukavemeti, termal büzülme ve daha fazlası dahil olmak üzere 13 maddelik titiz laboratuvar testleri gerçekleştiriyoruz.

Hammadde Seçimi

Ham elyaflar otomatik ekipmanla hassas bir şekilde tartılır ve dağıtılır, ardından yüksek hızlı çok bölmeli hava karıştırma sisteminde iyice açılır ve çapraz harmanlanır. Elyaf homojenliği 98%'nin üzerine ulaşarak yüksek kaliteli iğneli keçe üretimi için istikrarlı bir temel sağlar.

Karıştırma ve Ön İşlem

Alman Autefa akıllı üretim hatları, yüksek frekanslı yüksek hızlı iğne delme makineleri ve ithal Groz-Beckert iğneleri ile donatılmış olarak, 8 aşamalı hassas taraklama işlemi ile 100 m / dak'lık yüksek hızlı bir tülbent çıkışı elde ediyoruz.

Akıllı Eğirme ve Ağ Oluşturma

İthal kart garnitür çift silindirleri ile birlikte çok bölgeli iğne delme teknolojisini benimseyin. Üç boyutlu bir filtreleme yapısı oluşturmak için delme derinliğini ve yoğunluğunu hassas bir şekilde kontrol edin.

Hassas İğne Delme Kalıplama

İşlemden sonra kumaş boyutlarını stabilize ederek tutarlı uyum, çekme direnci ve torba kafesleriyle uyumluluk sağlar.

Isı Ayarı

Singeing, yüzeydeki tüyleri ve gevşek lifleri gidererek tozun yeniden sürüklenmesini önler ve temizlik verimliliğini artırır. Pulse-jet temizleme sistemleri için ideal pürüzsüz bir yüzey oluşturur.

Singeing Tedavisi

Ultra ince filtreleme elde etmek için kumaş yüzeyine bir PTFE veya ePTFE mikro gözenekli membran lamine edilir. Bu, ≤5mg/m³ emisyon seviyeleri sağlar, basınç düşüşünü azaltır ve torba ömrünü önemli ölçüde uzatır.

Membran Laminasyonu

Chemical finishing forms a molecular film, repelling water/oil, retaining texture/breathability, wash & stain resistant.

su/yağ iticilik

Frequently Asked Questions

Non woven filter cloth is used as the filtration media in industrial dust collector bags. It captures airborne particulate from processes such as cement production, asphalt mixing, power generation, metal processing, chemical production, mining and waste incineration.

Needle felt is the most common type of nonwoven filter cloth used in industrial baghouses. It is produced by repeatedly punching fiber layers around a supporting scrim. Other nonwoven manufacturing methods exist, so the two terms are closely related but not universally identical.

Common materials include polyester, acrylic, aramid, PPS, P84, PTFE and fiberglass. Blended constructions are also available. The correct choice depends on temperature, moisture, chemical exposure, dust characteristics and cleaning method.

Woven cloth is made from interlaced warp and weft yarns. Nonwoven filter cloth uses a mechanically entangled fiber structure, usually supported by a scrim. Needle felt provides a three-dimensional filtration path and is widely used in pulse-jet dust collectors.

Yes. Needle punched filter fabric is widely used in pulse-jet systems because it combines filtration performance with the strength and flexibility required for repeated compressed-air cleaning. The fiber, scrim and weight must still suit the cleaning pressure and bag length.

Yes. A microporous PTFE membrane can be laminated onto compatible needle felt. It creates a surface filtration layer that can improve fine-particle collection and dust release. Membrane media must still be selected for the actual temperature, chemistry, abrasion and cleaning conditions.

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