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P84 filter bag

P84 filter bag

Engineered for Extreme Heat & Corrosive Environments

P84 Filter Bag (Polyimide Needle Punched Felt Filter Bag) is a high-end high-temperature resistant dust filtration material, made from polyimide (P84) fibers produced by Austria’s LENZING company through needle punching process. Its unique irregular leaf-shaped fiber cross-section significantly increases the fiber surface area, providing numerous tiny pores for excellent surface filtration performance, where dust primarily stays on the filter surface for easy cleaning.

  • Outstanding High-Temperature Resistance: Continuous operating temperature up to 260°C, instantaneous up to 280°C, suitable for harsh high-heat conditions.
  • Excellent Chemical Resistance: Good acid and alkali resistance (pH 2-12 range), strong anti-oxidation and anti-corrosion properties, with certain hydrolysis resistance.
  • High Filtration Efficiency: Superior fine dust capture, low emission concentration, low cleaning pressure, easy cake release, and minimal operating pressure drop.
  • Abrasion and Fold Resistant: High fiber strength, long service life, ideal for pulse jet dust collectors.
P84 filter bag

Product Specifications

Parameter Value / Range Notes
Material 100% Polyimide (P84) fiber Supported with P84 or PTFE scrim
Weight (Gram Weight) 450-650 g/m² (commonly 500-550 g/m²)
Thickness 2.0-2.6 mm
Operating Temperature Continuous: 240-260°C Peak/Instantaneous: 260-280°C
Air Permeability 130-180 L/dm²/min (at 200 Pa)
Tensile Strength Warp: ≥800-1200 N/5×20cm Weft: ≥1000-1600 N/5×20cm
Filtration Efficiency ≥99.99% (for fine particles) Emission ≤30 mg/Nm³
Chemical Resistance Excellent acid/alkali resistance (pH 2-12) Good oxidation resistance Limited hydrolysis resistance
P84 Needle-Punched Felt
P84 Baghouse Filter Media

Lean Intelligent Manufacturing

We adopt high-performance fibers from world-renowned brands and conduct rigorous 13-item laboratory testing, including fiber composition, breaking strength, thermal shrinkage, and more.

Raw Material Selection

Raw fibers are precisely weighed and scattered by automatic equipment, then thoroughly opened and cross-blended in high-speed multi-chamber air mixing system. Fiber uniformity reaches over 98%, providing a stable foundation for high-quality needle felt production.

Mixing and Pretreatment

Equipped with German Autefa intelligent production lines, high-frequency high-speed needle punching machines, and imported Groz-Beckert needles, we achieve a high-speed web output of 100m/min through an 8-stage precision carding process.

Intelligent Spinning & Web Formation

Adopt multi-zone needle punching technology, combined with imported card clothing double cylinders. Precisely control punching depth and density to form a three-dimensional filtration structure.

Precision Needle Punching Molding

Stabilizes the fabric dimensions after processing, ensuring consistent fit, shrink resistance, and compatibility with bag cages.

Heat Setting

Singeing removes surface fuzz and loose fibers, preventing dust re-entrainment and improving cleaning efficiency. It creates a smooth surface ideal for pulse-jet cleaning systems.

Singeing Treatment

A PTFE or ePTFE microporous membrane is laminated onto the fabric surface to achieve ultra-fine filtration. It enables ≤5mg/m³ emission levels, reduces pressure drop, and significantly extends bag life.

Membrane Lamination

Chemical finishing forms a molecular film, repelling water/oil, retaining texture/breathability, wash & stain resistant.

water/oil repellency

Filter bag processing details

High quality seam designed for lowest emissions

Sewn, welded, with additional PTFE seam seal.

Top and Bottom Configurations

Available in various designs, including snap band, ring top, and flange top for easy installation and secure fitting.

Support Rings

Integrated support rings or other reinforcement structures to maintain bag shape and ensure optimal airflow.

filter fabric

Filter bag sewing technology

Pinhole Sealing Technology

Pinhole Sealing Technology

Seamless Sewing Technology

Seamless Sewing Technology

TAP Lamination Technology

TAP Lamination Technology

Advanced automatic bag body sewing equipment enables computer-adjustable sewing seam positions and stitch densities, along with fabric deviation correction and automatic stop upon thread breakage. It is also equipped with advanced technologies such as auxiliary pinhole sealing and film lamination to meet the requirements of ultra-low emissions.

Application Industries

Widely used in waste incineration, coal-fired boilers, cement kiln tails, asphalt mixing plants, steel metallurgy, carbon black plants, waste incinerators, and other high-temperature, high-humidity, acidic, or corrosive flue gas environments.

Steel & Metallurgy

Cement & Building Materials

Power Generation

Waste Incineration

Chemical & Mining

Asphalt Mixing Plants

Related Products

We also provide various high-quality filter cages, filter bags, and other accessories to offer you a one-stop dust removal solution.

Custom Dust Filter Bag Solutions

Fiber & Treatment: Choose PTFE, P84, Aramid, PPS, anti-static, PTFE membrane, or any blend

Custom Dust Filter Bag Solutions

Construction: Triple-needle stitching, heat-sealed seams, ultrasonic welding – whatever delivers maximum durability
Fit & Design: Made to the exact millimeter, including special shapes, pleated bags, and integrated cage-bag designs

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Our Manufacturing Strength

As a leading manufacturer of industrial filtration media in China, we have 20+ years of industry experience, a 27,000㎡ modern production facility, and 8 advanced production lines, with an annual output of over 2 million filter bags. Certified with ISO9001, ISO14001, and ISO45001, our products are exported to 40+ countries and regions.

中文>>

1
Years of Serving Customers
1
㎡ – Modern Production Base
1
Customers Worldwide
1
exporting country

4,000,000 ㎡

Annual Filter Media Production

  • Automatic Production Lines
  • Oil & Water Repellency Treatment
  • Heating Setting
  • Singeing
  • Calendering
  • Lamination

3,000,000 pcs

Annual Filter Bag Production

  • Automatic Multi-Task Production Lines
  • Precision Sewing
  • Heat Sealing
  • Pinhole Sealing
  • Seam Lamination

2,000,000 m

Annual Cage Production

  • Filter Cages of All Shapes & Sizes
  • Cage Treatments
  • Silicone Coating
  • Galvanizing
  • Passivation (stainless steel)

Warehouse & Stock

Intelligent Visualized Warehouse & Stock Strength
Global Shipping

Ship Worldwide in as Fast as 48 Hours

Massive Stock Power

500,000 m² Always Available

Quality Control

Raw material quality control

The raw materials of Aokai have undergone tests for 13 indicators in the laboratory, including fiber composition, air permeability, breaking strength and elongation at break, thermal shrinkage, moisture regain, oil content, and fiber melting point, with all test standards surpassing the relevant criteria.

Production process quality control

The factory has obtained ISO9001 and ISO14001 certifications. It operates in accordance with the 7S management standards, strictly controls product quality in line with international high-end product testing standards, retains inspection records for more than 3 years and electronic records permanently, ensuring the traceability of each batch of products.

Raw Material Inspection

Laboratory data analysis

Preliminary testing of filter cloth

Semi-finished product inspection

Finished product inspection

Get In Touch With Our Team

Fill out the form now and get your FREE customized solution!

  • Precise material selection
  • best price
  • One-on-one dedicated solution (save 20%-35% on costs)
WhatsApp

+86-18752672918




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